Calcium Carbonate for Pipes & PVC products

OUR Calcium carbonate improves the base properties of polyvinyl chloride by adding stiffness to the polymer matrix and improving impact resistance as particle sizes become smaller. OUR Calcium carbonate also improves compounding performance by helping disperse various ingredients into the PVC powder blend and improves processing by making polymer flow more homogenous. The relationship between a calcium carbonate particle size and the impact strength of the finished rigid PVC part also applies to the extruded pipe and injection-molded fittings. The object is to produce an acceptable part at the lowest possible cost. This is achieved by minimizing the level of ingredients that add cost to the PVC formulation, such as impact modifier. The ideal is to eliminate the use of impact modifiers. This can be achieved in larger diameter pipes using a formulation containing a 2-3 micron OUR calcium carbonate. The impact specification is usually more difficult to meet in a small diameter pipe, thus a finer calcium carbonate must be used usually in the range of 1-2 microns. In modern life, we take the long-term performance benefits of PVC pipe for granted. PVC pipe functions without corrosion or leaking and repairs are simple to perform compared to cast iron or copper piping. OUR calcium carbonates are certified for plastics piping. The size of the filler used can have a dramatic effect on the impact strength of a PVC compound. We provide a very wide range of coated calcium carbonate ane uncoated calcium carbonate which suits all PVC pipes and compounding applications.

 

GCC – GROUNDED CALCIUM CARBONATE (COATED)
 

CHARACTERISTICS

USES

Natural Ultra-fine Calcium Carbonate Powder manufactured from high-purity limestone by
assembly-line:

HOSOKAWA-ALPINE –
Germany technique

  • Be popularly used in many industries namely:

  • Paper, Paint, Rubbers, Cables, PVC compound or Master batches…etc as a functional filler or additive.
    - Other applications

 

CHEMICAL ANALYSIS OF THE RAW MATERIAL

COMPOUND VALUE
Calcium Carbonate – CaCO3 ≥ 98 %
Magnesium – MgO ≤ 0.03 %
Iron Oxide – Fe2O3 ≤ 0.01 %
Aluminum Oxide – Al2O3 ≤ 0.03 %
Silica – SiO2 ≤ 0.03 %
Method: TCN 09 - I PTH/94 ; TCVN
 

PHYSICAL PROPERTIES OF RAW MATERIAL

Hardness 3.0 Moh
Density 2.7g/cm3
Loss on Ignition ≥ 43.5 %
 

TECHNICAL DATA OF THE PRODUCED MATERIAL

Moisture ≤ 0.5 %
PH Value 8 ÷ 9.5
oil Absorption 20g / 100g CaCO3
Whiteness ≥ 97.5
Brightness ≥ 95%
 
 

FINENESS (PARTICLE LASER DIFACTION MALVERN – ENGLAND)

Product code Fineness  Mesh
GCCC R08 D50 (Particle Size)
D97 (Top cut)
Coated stearic acid ratio
Specific surface area
1.4 ± 0.4 μm
08 ± 2.0 μm
1.12% max
5.2÷5.3 m2/g
1800 mesh
GCCC R10 D50 (Particle Size)
D97 (Top cut)
Coated stearic acid ratio
Specific surface area
1.4 ± 0.4 μm
10 ± 2.0 μm
1.12% max
5.2÷5.3 m2/g
1300 mesh
GCCC R12 D50 (Particle Size)
D97 (Top cut)
Coated stearic acid ratio
Specific surface area
1.6± 0.4 μm
12 ± 2.0 μm
1.12% max
5.2÷5.3 m2/g
1100 mesh
GCCC R15 D50 (Particle Size)
D97 (Top cut)
Coated stearic acid ratio
Specific surface area
1.9 ± 0.4 μm
15 ± 2.0 μm
1.12% max
5.2÷5.3 m2/g
920 mesh
GCCC R18 D50 (Particle Size)
D97 (Top cut)
Coated stearic acid ratio
Specific surface area
2.2 ± 0.4 μm
18 ± 2.0 μm
1.12% max
5.2÷5.3 m2/g
800 mesh
GCCC R20 D50 (Particle Size)
D97 (Top cut)
Coated stearic acid ratio
Specific surface area
2.5 ± 0.4 μm
20 ± 2.0 μm
1.12% max
5.2÷5.3 m2/g
720 mesh
GCCC R23 D50 (Particle Size)
D97 (Top cut)
Coated stearic acid ratio
Specific surface area
3.0 ± 0.4 μm
23 ± 2.0 μm
1.12% max
5.2÷5.3 m2/g
600 mesh
GCCC R25 D50 (Particle Size)
D97 (Top cut)
Coated stearic acid ratio
Specific surface area
3.5 ± 0.4 μm
25 ± 2.0 μm
1.12% max
5.2÷5.3 m2/g
560 mesh
GCCC R28 D50 (Particle Size)
D97 (Top cut)
Coated stearic acid ratio
Specific surface area
4.0 ± 0.4 μm
28 ± 2.0 μm
1.12% max
5.2÷5.3 m2/g
500 mesh
GCCC R36 D50 (Particle Size)
D97 (Top cut)
Coated stearic acid ratio
Specific surface area
5.5 ± 0.4 μm
36 ± 2.0 μm
1.12% max
5.2÷5.3 m2/g
400 mesh
 
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